” NOTICE ~
`
`JPO and INPIT are not responsible for any damages caused by the use of this translation.
`
`7. This dacument has been transiated by computer. So the fransiation may not reflect the anginal precisely.
`
`2. *"* shows a@ word which cannat be translated.
`
`3. in the drawings, any words are not innstated.
`
`Publication Number
`
`JP2OOS242957A
`
`Bibliography
`(19) [Publication country] JP
`
`(t2) [Kind of official gazette] A
`
`{11} [Publication number] 2003242957
`
`{43} [Date of publication of application] 20030829
`
`(54) [Title of the invention] RECTANGULAR CELL, AND MANUFACTURING METHOD
`
`OF THE SAME
`
`(51) [international Patent Classification 7th Edition]
`
`HOIM 2/22
`
`HOIM 2/02
`
`HOIM 2/04
`
`[FA
`
`HOIM 2/22
`
`D
`
`2/02
`
`2/04
`
`A
`
`A
`
`(21) [Application number] 2002045024
`
`(22) [Filing date] 20020220
`
`(7 1} [Applicant]
`
`iName] MATSUSHITA ELECTRIC IND COLTDB
`
`(72) [inventor]
`
`[Full name] FUJMARA ISAO
`
`ifhemecode {reference}
`
`SHOT
`
`5HO22
`
`iF-term (reference) ]
`
`5HOT1 AAOGS FFO2 HHOZ
`
`5SHO22 AAGS BBO2 BROS BBT1 CCt2
`
`

`

`Abstract
`
`(57) [Overview]
`
`PROBLEM TO BE SOLVED: To provide a rectanquiar cell of which, a lead, drawn out
`
`from an electrode plate group, connected to a sealing plate, and housed in an inner
`
`space of a cell case by folding info meandering shape, does not generate internal short-
`
`circull caused by contacting withthe cell case, anc to provide a manufacturing methad
`
`of the same.
`
`SOLUTION: The lead drawn out from the electrode plate group is folded into a prescribed
`
`iengih so as to have at least two folded parts, and the lead folded into meandering shape
`
`is positioned with high precision so as not to contact with the cell case when inserting
`
`the electrode plate group into the cell case, by the above, an insulation frame body can
`
`be arranged between the cell case and the folded lead.
`
`Claim
`
`[Patent Claims]
`
`iClaim 4] The battery case includes a rectangular battery case, an electrode plate group
`
`housed in the battery case, and a terminal part formed of an internal terminal connected
`
`to a lead drawn out from one pole of the electrode plate group and a rivetdike external
`
`terminal, and the opening part of the bafery case is closed by itself. A lead drawn out of
`
`one pole of the electracde plate group has a bent part at
`
`least 2 posilions at a
`
`predetermined interval, and a bent part which defines a bent part al a predetermined
`
`interval is provided in the lead drawn from one poleof the electrode plate group housed
`
`inside the square battery case. In the manufacturing method of a square battery, after
`
`the other end of the lead is connected to an intemal terminal part provided on a sealing
`
`ilate, a lead is bent at the bent part and folded in a meandering shapeas the sealing
`
`plate is applied to the case opening part, and the batlery case is joined and integrated
`
`with the sealing plate.
`
`Claim 2] The method of manufacturing a square battery according to claim 1, wherein
`
`the bent portion of the lead is provided by a mold after welding the other end of the lead
`
`to an inner terminal portion of the sealing plate.
`
`iClaim 3] The method of manufacturing a square battery according to claim 4 or 2,
`
`wherein the leac surface is drawn out to the outside in parallel with a fond side surface
`
`of the rectangular battery case, and is bent at a bent portion provided at a predetermined
`
`interval, and is disposed in a thickness direction of the electrode plate group in an upper
`
`space of the electrode plate group in a meanderingsiate.
`
`iClaim 4] A sealing plate which has a rectangular battery case, an electrode plate group
`
`

`

`housed in the case, and a terminal part which is connected to the lead drawn out from
`
`one pole of the electrode plate group and is made of a rivet-like external terminal and a
`
`rivetlike external terminal, and which closes the opening of the battery case itself ; This
`
`device is provided with an insulating frame which is provided an the lower surface of a
`
`sealing plate and prevents a lead from cominginto contact with the sealingplate and the
`
`inmer surface of ihe case. in the prismatic battery, a lead drawn out of one pole of the
`
`électrode piate group has a bent portion af least 2 positions at a predetermined interval,
`
`and when the case is closed by the sealing plate, a lead is folded at the bent portion and
`
`a meandering shape is formed, and mast of the lead is housed in the insulatingframe.
`
`fClaim3] The prismatic battery according to claim 4, wherein a reinforcing rib is provided
`
`on a side surface of the insulating frame, and the reinforcing ribis bent at a position other
`
`than @ portion where the lead contacts the rib.
`
`iClaim 6] The prismatic battery according to claim 4 or 5, wherein a taper for guiding a
`
`lead in the frame is provided on the lower side of the insulating frame.
`
`Description
`
`{Detailed description of the invention]
`
`{0004]
`
`ffechnical
`
`field of
`
`invention] To provide a square battery and a method for
`
`manufacturing the same, which can highly accurately position a lead by improving the
`
`accuracy of bending the lead drawn from the electroce plate group of a square battery
`
`and preventing the internal short circuit of the closed square battery caused by the
`
`contact of the lead with other members.
`
`{0002}
`
`[Prior art] FAG. 6 and FG. 7 are process diagrams showing a front sectional viewof a
`
`prismatic battery and a bending procedure of a lead previously proposed by the present
`
`applicant.
`
`fOO03}With reference to these drawings, first, a bending of a lead 7 a drawn out from an
`
`electrode plate group & in a battery case 9 in a square battery proposed by the applicant,
`
`a folding in a meandering shape and a positioning method in a battery internal space will
`
`be first described.
`
`fO004]As shown in FIG. 7 a, an end of a lead 1 a drawn out from an electrace plate group
`
`8 in a battery case 9 is connected to an internal terminal 6 provided on a sealing plate 5.
`
`Then, in order to store the lead 7 a in the internal space of the battery, as shown in FIG.
`
`7 b, the leading end of the lead 1 a is gripped by the chuck 12 together with the sealing
`
`

`

`plate. The spatulas 13 and 14 are pressed against the center portion of the length
`
`direction of the lead 1a, and the zipper 12 is rotated about 60 degree like Fig.7 (D),
`
`ranking next spatula 14 first like Fig.7 (C), and pushing in the lead ta by 13.
`
`fo005]Then, as shawn in FiG. 7 e, the chuck 12 and the spatula 13,14 are remaved, and
`
`as shown in FIG. 6, the sealing plate 5 is positioned in parallel to the opening of the
`
`battery case 9, and the sealing plate 5 is inserted into the opening of the battery case 9.
`
`in this process, the lead 1 a bent by the spatula 13,74 is folded in a meandering shape
`
`ina space above the electrode plate group 8.
`
`fo006]Thereafter, the sealing plate 5 and the battery case 9 are laser-welded to complete
`
`& prismatic battery. In FIG. 6, reference numeral 2 denotes a rivettike external terminal
`
`which penetrates through the through hole of the sealing plate 5 via the upper gasket 3
`
`and caulks and fixes the lower gasket 4 and the inner terminal 6. A long dish-shaped
`
`insulating frame 7 is provided on an upper portion of the electrode plate graup & and has
`
`a slit for drawing out positive and negative leads.
`
`{0007}
`
`iProblem to be solved by the invention] However, in the lead bending method of such a
`
`prismatic battery, there is a problern that the bent portion of the lead cannot be accurately
`
`determined, and the bent lead passes over the insulating member around the terminal
`
`and comes into contact with the inner surface of the sealing plate and the battery case,
`
`causing an internal short circuit.
`
`fOO0S}Highly efficient-ization of a group of electrode proceeds in recent years, and ff itis
`
`the same capacity, the request of a small and light cell case will have increased.
`
`In
`
`particular, in the case of a thin batiery case, a lead bending method as described above
`
`has a problem in that a frequency of causing an internal short circuit becomes high.
`
`fOOOSITIis an object of the present invention to solve the above problems, and an object
`
`of the present invention is to provide a battery case which can be folded in a meandering
`
`manner when a battery caseis closed by a sealing plate, and which can be prevented
`
`from causing an internal short circuit of a battery to be caused by accommodating a lead
`
`folded in a meandering shape in an internal space of a battery case without contacting
`
`theinside of the battery case with an inner surface of the battery case.
`
`[0070]
`
`[Means for solving the problem] The prismatic battery of the present invention includes
`
`an electrode plate group accommodated in a battery case, and an electrode plate group.
`
`it hac a terminal part which consists of the inner terminal inked to the paint of the lead
`
`pulled out very more, and a rivet-like external terminal, and consisted of a sealing plate
`
`

`

`which clases the opening of a case in itself, and the aforementioned lead set the
`
`predetermined interval and equips at least hwo places with the bent par, A lead which
`
`is folded at a folded pari when a battery case is closed at the time of closing a battery
`
`case by a sealing plate is stored in an internal space of a battery case formed by an
`
`upper part of an electrode plate group, a sealing plate and an upper part of a battery
`
`case without coming info contact with them.
`
`fO011]in addition, in the present invention, an insulating frame is provided on the lower
`
`surface of the sealing plate, and most of the lead which is folded at the bent portion and
`
`has a meandering shape is accommodated inside the frame, so thal contact with the
`
`battery case or the like is reliably prevented.
`
`{0042}
`
`fembodiment of invention] Hereinafier, embodiments of the present invention will be
`
`described with reference to the accompanying drawings.
`
`fOOT3}FIG. 1 is a side sectional viewof a ithium ion prismatic battery having a width of
`
`29.5, a thickness of 4.0, and a height of 47.5 according to an embodiment of the present
`
`invention, which shows a state in which a lead or the like folded in a battery is stored.
`
`FiG. 2 is a process chart showing a bending procedure of a negative electrode lead
`
`drawn out of the electrode plate group of the prismatic battery of the present invention.
`
`FRG. 3 is a perspective viewof various insulating frame bodies 4 of the present invention
`
`as seen from the upside down of their use state.
`
`fOO14]As shown in FIG. 2 a, a negative electrode lead 7 a is vertically pulled out of the
`
`electrode plate group 8. Next, as shown in FIG. 2 (B)}, at least 2 portions, preferably at
`
`least tT portions, are provided at a predetermined interval from the lead 3 a, and the bent
`
`portions are provided on the lead a. GAl ID=O001>,<GAI [D=-0002> <GAI 1D=0003. In
`
`this case, the folds are formed by creasing or by folding by a pair of dies (not shown).
`
`imumediately after the bending, the excessive lead 1 b at the upper end of the lead is cut
`
`off. If the lead is too short, the connection withtheinternal terminal 6 on the sealing plate
`
`5 side is disturbed, so that the required length is maintained and only the surplus portion
`
`is cut off.
`
`fo015}Next, as shown in FIG. 2 c, the lead tip is connected to the internal terminal 6
`
`assembled to the sealingplate.
`
`fO016]in addition to the positive electrode lead 4 c shown in FIG. 1, the lead wire is bent
`
`similarly to the negative electrode lead 1 a. The positive electrode lead 1 c is directly
`
`connected to the inside of the sealing plate 5, and then, as shown in FIG. 2, the sealing
`
`plate is rotated by 90 degrees horizontally and closer fo the electrode plate group.
`
`fO017jin the electrode plate group 8 and the sealing plate 5 assembled as described
`
`

`

`above, the electrode plate group is housed in the batiery case 9 as shown in FIG. 1, and
`
`the sealing plate 5 is inserted so as to coincide with the opening of the battery case9. In
`
`this process, both of the leads 1 a and 1 c arefolded in a serpentine shape. Thereafter,
`
`ihe sealing plate arid the battery case are laser-welced.
`
`fOO18jAs described above, according to the present invention, there is provided an
`
`improvement in a lead which is drawn out from one pole of an electrode plate group
`
`accommodated in a square batiery case and whase tip portion is connected to an internal
`
`terminal of a terminal partion provicied in a sealing plate, wherein a lead is provided with
`
`&@ predetermined structure.
`
`At least 2 bent parts (preferably at 3 positions) are provided at intervals, and thelead is
`
`folded at the bent pari when the case is closed by the sealing plate and is foided in a
`
`meandering state so as not to come into contact with the inside of the battery case.
`
`fOO19IA lead, especially the negative electrade leads ta are good to accommodate in
`
`the inside of the insulating frame body 4 provided on the sealing plate 5 lower surface,
`
`in order to aim at the insulating isolation so that neither cell case 9 inner surface nor
`
`sealing plate 5 lower surface may be contacted.
`
`fO020}]Some of the shapes of ihe insulating frame 4 are shown in FIG. 3. In the basic
`
`configuration, as shown in FIG. 3 a, a base portion 4 b of a hole 4 a which is caulked
`
`together with an internal terminal 6 together with an internal terminal 5 by a4 rivet-like
`
`external
`
`terminal 2 is provided in a molded article of a synthetic resin such as
`
`polypropylene, and a pair of opposed frame projecting portions 4-1 whichare folded in a
`
`meandering shape at ihe other end to ensure insulation of a lead 7 a folded in a
`
`meandering shape are provided. In this case, the gap between the frame projections 4-
`
`2 is reinforced by 2 **. FIG. 4 c is a perspective view showing a Masugata frame
`
`projection 4-3. in FIG. 3d, ane *is provided betveen the frame projections 4-4. In this
`
`case, the frame projection 4-5 is reinforced by a rib. In this case, the frant end portion of
`
`the frame projection piece 4-6 is tapered, so that the frameprojection portion 4-6 is easily
`
`accommodated in the battery case 9 and the folded lead portion is easily accommodated
`
`between the frame projection portions 4-6. In addition, in (B), (C} and (D), a rectangular
`
`hole into which the internal terminal & can be inserted is provided on one of the **. in
`
`acidition, i is also possible to provice the inner and outer tapers such as those provided
`
`at the tip of the frarne projection of (F} on the frame projection pieces such as (B}, (C},
`
`(D}, and G.
`
`{002 1]During the sealing process of the opening of the battery case by the sealing plate,
`
`most of the insulating frame 4 may be folded in a meandering shape and most of the
`
`

`

`insulating frame may be housed in the insulating frame.
`
`f0022}in order to accurately bend the fead, i is necessary fo precisely define the position
`
`at which the lead is bent. To this end, it is advisable to form a folding part and to fold anly
`
`in this part. In order to define the position fo be bent, ff is passible to form a bent partion
`
`by a mold, and to form a reinforcing rib or a ridge portion on a portion left in a flat state,
`
`for example, and to bend the portion selectively at a portion where the rib or the like is
`
`not formed so as not io bend the portion.
`
`fOO23}With this configuration, itis possible fo prevent the occurrence of an internal short
`
`circuit caused by the contact of the lead with the baltery case or the like by realizing the
`
`meandering of the lead in the meandering direction and the highly accurate positioning
`
`and storage in the space in the case.
`
`{0024]
`
`fEffect of the Invention] According to the present invention, with the thinning of the
`
`thickness of the rectangular battery, even when the radius of the folded partion of the
`
`ie¢ad with respect to the thickness of the lead is small, # is possible to reduce the
`
`springback after molding, thereby realizing highly accurate lead positioning.
`
`{Brief Description of the Drawings]
`
`fFig. i}The sectional side elevation of ihe square-shaped cell in which the embodiment
`
`of the present invention is shown
`
`[Fig. 2}(A} The figure showing bending start before of the group of electrode of a present
`
`invention cell, and negative electrode leads
`
`{B)} The figure showing the negative-electrodeeads bending molding state
`
`FIG. 3c is a diagram showing connection betveen an internal terminal of the sealing
`
`late and a negativeelectrode lead ;
`
`FG. 4d is a diagram showing the pasitions of the electrace plate group and the sealing
`
`plate before insertion of the battery case ;
`
`{Fig. 3]F IG. 4 a is a perspective view showing an insulating frame having a basic frame
`
`projection of the present invention ;
`
`Fit. 3 b is a perspective view showing an insulating frame in which 2 ** portions are
`
`reinforced between the sameframe projections ;
`
`FRG. 4 ¢ iS @ perspective view showing an insulating frame having a Masugata frame
`
`projection ;
`
`FIG. 3 dis a perspective view showing an insulating frame in which an insulating frame
`
`is reinforced by one **.
`
`FRG. 3 i5 a perspective view showing an insulating frame in which the same frame
`
`

`

`projection is reinforced by ribs ;
`
`FRG. 3 fis @ perspective view showing an insulating frame in which a tip portion of the
`
`same frameprojection is tapered ;
`
`[Fig. 4]The torn surface figure from the transverse plane of a square-shaped cell
`
`fFig. 5]The exploded perspective viewof the cell by the present invention
`
`{Fig. 6]The sectional side elevation of the conventional cell
`
`fFig. 7HA} The figure showing the sealing plate of a cell, and connection of negative
`
`electrode leads conventionally
`
`{B) Initial arrangement of a folder and a spatula of the battery ;
`
`(C} Foldingfirst stage of the battery ;
`
`{DB} The bending second stage story figure of the cell
`
`{E} The bent condition figure after removing the zipper and spatula of the cell
`
`fExplanation of letters or numerals]
`
`1 a lead (negative electrode lead)
`
`2
`
`Extemal Terminal
`
`4 insulation frame
`
`5 sealing plate
`
`6
`
`8
`
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`
`72
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`
`inner Terminal
`
`Group of Electrode
`
`Cell Case
`
`0Tag Block
`
`Sealing Plug
`
`

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`{83 ]
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