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`UNITED STATES PATENT AND TRADEMARK OFFICE
`
`UNITED STATES DEPARTMENT OF COMMERCE
`United States Patent and Trademark Office
`Address: COMIVHSSIONER FOR PATENTS
`PO. Box 1450
`Alexandria1 Virginia 22313-1450
`wwwusptogov
`
`
`
`
`
`15/168,912
`
`05/31/2016
`
`Hironari AKASHI
`
`20759.0004USD1
`
`6168
`
`53148
`7590
`0mm”
`HAMRE, SCHUMANN,MUELLER&LARSONP.C. —
`45 South Seventh Street
`PLAKKOOTTAM, DOMINICK L
`Suite 2700
`MINNEAPOLIS, MN 55402- 1683
`
`PAPER NUMBER
`
`ART UNIT
`3746
`
`NOTIFICATION DATE
`
`DELIVERY MODE
`
`07/10/2018
`
`ELECTRONIC
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`Please find below and/0r attached an Office communication concerning this application or proceeding.
`
`The time period for reply, if any, is set in the attached communication.
`
`Notice of the Office communication was sent electronically on above—indicated "Notification Date" to the
`following e—mail address(es):
`PTOMail @hsml.com
`
`PTOL—90A (Rev. 04/07)
`
`
`
`
`
`Applicant(s)
`Application No.
` 15/168,912 AKASHI ET AL.
`
`
`AIA (First Inventor to File)
`Art Unit
`Examiner
`Office Action Summary
`
`
`3746DOMINICK L. PLAKKOOTTAM [SENS
`-- The MAILING DA TE of this communication appears on the cover sheet with the correspondence address --
`Period for Reply
`
`A SHORTENED STATUTORY PERIOD FOR REPLY IS SET TO EXPIRE g MONTHS FROM THE MAILING DATE OF
`THIS COMMUNICATION.
`Extensions of time may be available under the provisions of 37 CFR1. 136( a).
`after SIX () MONTHS from the mailing date of this communication.
`If NO period for reply is specified above, the maximum statutory period will apply and will expire SIX (6) MONTHS from the mailing date of this communication.
`-
`- Failure to reply within the set or extended period for reply will, by statute, cause the application to become ABANDONED (35 U.S.C. § 133).
`Any reply received by the Office later than three months after the mailing date of this communication, even if timely filed, may reduce any
`earned patent term adjustment. See 37 CFR 1 .704(b).
`
`In no event, however, may a reply be timely filed
`
`Status
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`1)IZI Responsive to communication(s) filed on 6/19/2018.
`El A declaration(s)/affidavit(s) under 37 CFR 1.130(b) was/were filed on
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`2b)|:l This action is non-final.
`2a)|Z| This action is FINAL.
`3)I:I An election was made by the applicant in response to a restriction requirement set forth during the interview on
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`; the restriction requirement and election have been incorporated into this action.
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`4)|:| Since this application is in condition for allowance except for formal matters, prosecution as to the merits is
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`closed in accordance with the practice under Exparte Quay/e, 1935 CD. 11, 453 O.G. 213.
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`Disposition of Claims*
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`5)IZI Claim(s) 1 and 4-7is/are pending in the application.
`5a) Of the above claim(s) :1 is/are withdrawn from consideration.
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`is/are allowed.
`6)I:I Claim(s)
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`7)|Z| Claim(s)_1 and5- 7is/are rejected.
`8)|:| Claim(s)_ is/are objected to.
`
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`are subject to restriction and/or election requirement.
`9)I:I Claim((s)
`* If any claims have been determined allowable, you may be eligible to benefit from the Patent Prosecution Highway program at a
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`participating intellectual property office for the corresponding application. For more information, please see
`hit
`:/'/\W¢W.LISI>I‘.0. ovI’ atentS/init events/
`
`
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`iindex.‘s or send an inquiry to PPI-iieedback{®usgtc.00v.
`
`Application Papers
`
`10)I:l The specification is objected to by the Examiner.
`11)|Xl The drawing(s) filed on 5/31/2016is/are: a)lX| accepted or b)I:I objected to by the Examiner.
`Applicant may not request that any objection to the drawing(s) be held in abeyance. See 37 CFR 1.85(a).
`
`Replacement drawing sheet(s) including the correction is required if the drawing(s) is objected to. See 37 CFR 1.121 (d).
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`Priority under 35 U.S.C. § 119
`
`12)IXI Acknowledgment is made of a claim for foreign priority under 35 U.S.C. § 119(a)-(d) or (f).
`Certified copies:
`
`a)IZl All
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`b)|:l Some” c)I:l None of the:
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`1.IXI Certified copies of the priority documents have been received.
`2.|:l Certified copies of the priority documents have been received in Application No.
`3.|:| Copies of the certified copies of the priority documents have been received in this National Stage
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`application from the International Bureau (PCT Rule 17.2(a)).
`** See the attached detailed Office action for a list of the certified copies not received.
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`Attachment(s)
`
`
`
`3) D Interview Summary (PTO-413)
`1) D Notice of References Cited (PTO-892)
`Paper No(s)/Mai| Date.
`.
`.
`4) I:I Other'
`2) I] InformatIon DIsclosure Statement(s) (PTO/SB/08a and/or PTO/SB/08b)
`Paper No(s)/Mai| Date
`US. Patent and Trademark Office
`PTOL—326 (Rev. 11-13)
`
`Office Action Summary
`
`Part of Paper No./Mai| Date 20180703
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`
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`Application/Control Number: 15/168,912
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`Page 2
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`Art Unit: 3746
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`DETAILED ACTION
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`1.
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`The present application is being examined under the pre-AIA first to invent
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`provisions.
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`Continued Examination Under 37 CFR 1. 1 14
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`2.
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`A request for continued examination under 37 CFR 1.114, including the fee set
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`forth in 37 CFR 1.17(e), was filed in this application after final rejection. Since this
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`application is eligible for continued examination under 37 CFR 1.114, and the fee set
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`forth in 37 CFR 1.17(e) has been timely paid, the finality of the previous Office action
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`has been withdrawn pursuant to 37 CFR 1.114. Applicant's submission filed on
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`6/19/2018 has been entered.
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`Claim Rejections - 35 USC § 103
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`3.
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`The following is a quotation of pre-AIA 35 U.S.C. 103(a) which forms the basis
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`for all obviousness rejections set forth in this Office action:
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`(a) A patent may not be obtained though the invention is not identically disclosed or described
`as set forth in section 102 of this title, if the differences between the subject matter sought to
`be patented and the prior art are such that the subject matter as a whole would have been
`obvious at the time the invention was made to a person having ordinary skill in the art to which
`said subject matter pertains. Patentability shall not be negatived by the manner in which the
`invention was made.
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`4.
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`The factual inquiries set forth in Graham v. John Deere Co., 383 U.S. 1, 148
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`USPQ 459 (1966), that are applied for establishing a background for determining
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`obviousness under pre-AIA 35 U.S.C. 103(a) are summarized as follows:
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`1. Determining the scope and contents of the prior art.
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`2. Ascertaining the differences between the prior art and the claims at issue.
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`3. Resolving the level of ordinary skill in the pertinent art.
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`Application/Control Number: 15/168,912
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`Page 3
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`Art Unit: 3746
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`4. Considering objective evidence present in the application indicating
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`obviousness or nonobviousness.
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`5.
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`Claims 1 and 7 are rejected under pre-AIA 35 U.S.C. 102(b) as being
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`anticipated by Cho (US PG Pub 2007/0025864) in view of Watanabe (US PG Pub
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`2010/0047093) in further view of Okaichi et al. (herein Okaichi) (US PG Pub
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`2006/0192171)
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`Regarding Claim 1:
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`ln Figures 1-4, Cho discloses a sealed compressor comprising: an electric component
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`(drive unit, see paragraph [0017]) including a stator (12) and a rotor (13); a compression
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`component (compression unit, see paragraph [0017]) actuated by the electric
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`component (see paragraph [0019]); and a sealed container (hermetic container 10)
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`accommodating the electric component and the compression component and storing
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`lubricating oil (oil in oil sump 19) for lubricating the compression component (as seen in
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`Figure 1 and paragraph [0022]); wherein the compression component includes a shaft
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`(20) including a main shaft section (21) to which the rotor (13) is fastened (see Figure 1)
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`and an eccentric shaft section (22), a cylinder block (14) accommodating a piston (15)
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`reciprocatable according to rotation of the shaft (see paragraph [0027]), a main bearing
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`unit
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`(portion of frame 11 depicted as 10c in Figure 1) mounted on the cylinder block
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`(14) to support the main shaft section (21), and a thrust ball bearing (thrust bearing 30,
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`see Figure 2) disposed between a flange surface (flange surface located below
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`eccentric shaft 22, henceforth referred to as FS) formed in the shaft and a thrust surface
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`(surface of main bearing unit 10c in contact with lower race 32, henceforth referred to as
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`Application/Control Number: 15/168,912
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`Page 4
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`Art Unit: 3746
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`TS) formed in the main bearing unit (see Figure 2); the main shaft section (21) is
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`provided with a first oil feeding passage (oil channel array 50, see paragraph [0033]) to
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`transport the lubricating oil from a lower portion of the main shaft section to an upper
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`portion of the main shaft section(see paragraphs [OO33]—[OO34]); the thrust ball bearing
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`(30) includes a plurality of balls (33) held in a cage (portion carrying balls 33 as seen in
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`Figure 2, henceforth referred to as C), an upper race (31) disposed such that one of its
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`main surfaces is in contact with upper portions of the balls (as clearly seen in Figure 2);
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`and a lower race (32) disposed such that one of its main surfaces is in contact with
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`lower portions of the balls (as clearly seen in Figure 2); the main surface of the upper
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`race and the main surface of the lower race face each other (as clearly seen in Figure
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`2); at least one of the main surface of the upper race and the main surface of the lower
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`race, the main surfaces facing each other, is provided with a raceway groove which is
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`formed by an annular groove, and in which the balls are placed (as seen in Figure 2,
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`both upper and lower races each have an annular raceway groove. More clearly
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`depicted in Figure 5); and the thrust ball bearing is provided with a second oil feeding
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`passage (passageway formed by gap between the upper and lower races and between
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`any two adjacent balls, henceforth referred to as P2) communicated with the first oil
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`feeding passage (branch channel 54 of first oil feeding passage 50 feeds oil directly to
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`thrust bearing and all passages formed within said thrust bearing, see Figure 2 and
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`paragraph [0033]) and configured to feed the lubricating oil to the raceway groove (as
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`seen in Figure 2, the gap between the cage, the upper and lower races and any two
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`adjacent balls is fed with lubricating oil) and a discharge passage (aforementioned gap.
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`Application/Control Number: 15/168,912
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`Page 5
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`Art Unit: 3746
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`Also see paragraph [0038] which states that the oil used to lubricate the thrust bearing
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`is capable of being returned to the oil sump indicating that the oil is discharged via the
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`gap) through which the lubricating oil fed to the raceway groove is discharged to outside
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`of the thrust ball bearing (as evident from Figure 2, the gap between the cage, the upper
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`and lower races and any two adjacent balls is fed with lubricating oil wherein this oil is
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`discharge through this gap to the exterior of the thrust bearing 30).
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`Cho further discloses that the lower race (32) is disposed on a thrust surface defined by
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`an inner bottom surface of a recess formed in a main surface of the main bearing unit
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`(as seen in Figure 2, the lower race is clearly disposed on an inner bottom surface of a
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`recess formed in the main bearing unit).
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`However, Cho fails to disclose that the main surface of the lower race is disposed above
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`the main surface of the main bearing unit.
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`Nevertheless, in Figure 3, Watanabe discloses a similar compressor with a lower race
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`(168) that has a main surface that is disposed above a main surface (upper surface of
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`outer peripheral wall 182) of the main bearing unit (126) (see paragraph [0096]). The
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`lower race is disposed in this manner in order to prevent inclined contact between the
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`lower race and the main bearing recess thrust surface (184) due to any vibration
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`generated during transportation or operation (see paragraph [0097]). Additionally, this
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`configuration reduces noise during operation since the cage (164) is prevented from
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`contacting the main bearing unit (see paragraph [0097]).
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`Hence, based on Watanabe’s teachings, it would have been obvious to one of ordinary
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`skill in the art, at the time the invention was made, to reduce the height of Cho’s main
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`Application/Control Number: 15/168,912
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`Page 6
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`Art Unit: 3746
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`bearing unit’s main surface, such that it was lower than the main surface of Cho’s lower
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`race (as taught by Watanabe), since doing so would prevent inclined misalignment of
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`Cho's lower race and would prevent contact between Cho’s cage and the main bearing
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`unit, thereby reducing noise (see Watanabe’s paragraphs [0096]—[0097]).
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`Cho as modified by Watanabe substantially discloses all the claimed limitations but fails
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`to disclose that the thrust surface is provided with a discharge hole to discharge the
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`lubricating oil such that the discharge hole vertically penetrates the main bearing unit
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`through the thrust surface, wherein the discharge hole extends along an axial direction
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`of the main shaft section.
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`However, in Figure 1, Okaichi discloses a similar sealed compressor wherein a thrust
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`surface of a main bearing unit (7) is provided with a discharge hole (7a) to discharge the
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`lubricating oil (oil discharged to lower space 22 of motor via discharge hole 7a, see
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`paragraph [0010]) such that the discharge hole vertically penetrates the main bearing
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`unit through the thrust surface (as clearly seen in Figure 1), wherein the discharge hole
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`extends along an axial direction of a main shaft section (as seen in Figure 1).
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`Hence, based on Okaichi's teachings, it would have been obvious to one of ordinary
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`skill in the art, at the time the invention was made, to include a discharge hole (as
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`taught by Okaichi) in Cho's thrust surface (TS) such that after lubricating Cho's thrust
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`bearing (30), the lubricating oil could be directly guided via the discharge hole to Cho's
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`motor and oil sump (19), thereby minimizing oil pooling at the bearing and oil wastage.
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`Regarding Claim 7:
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`In paragraph [0005] Cho discloses that the sealed compressor as disclosed in the
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`Application/Control Number: 15/168,912
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`Page 7
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`Art Unit: 3746
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`rejection of claim 1, is typically used in a refrigeration unit (air conditioner or
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`refrigerator).
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`6.
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`Claim 5 is rejected under pre-AIA 35 U.S.C. 103(a) as being unpatentable over
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`Cho (US PG Pub 2007/0025864) in view of Watanabe (US PG Pub 2010/0047093) in
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`further view of Okaichi (US PG Pub 2006/0192171) and as evidenced by Kobayashi
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`et al. (herein Kobayashi) (JP 2010-255556).
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`Cho discloses the claimed invention except for the inner diameter of the cage being
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`greater than the inner diameters of the upper and lower races.
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`However, in Figure 2, Kobayashi discloses an example of thrust bearing in a similar
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`Hermetic compressor, wherein the inner diameter of a cage (133) is larger than the
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`respective inner diameters of each of the upper and lower races (135 and 136).
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`Kobayashi further discloses that the inner diameter of the upper race (135) is smaller
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`than the inner diameter of the lower race (136). Furthermore, a change of size is
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`generally recognized as being within the level of ordinary skill in the art. In re Rose, 105
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`USPQ 237 (CCPA 1955). Therefore, based on the evidence disclosed by Kobayashi
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`and the cited case law, it would have been an obvious matter of choice to design Cho's
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`cage to have an inner diameter that was greater than the inner diameters each of the
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`upper and lower races and to also change the inner diameter of the upper race such
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`that it was smaller than the inner diameter of the lower race, since such modifications
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`would involve mere changes in the sizes of the components.
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`7.
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`Claim 6 is rejected under pre-AIA 35 U.S.C. 103(a) as being unpatentable over
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`Cho (US PG Pub 2007/0025864) in View of Watanabe (US PG Pub 2010/0047093) in
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`
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`Application/Control Number: 15/168,912
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`Page 8
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`Art Unit: 3746
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`further view of Okaichi (US PG Pub 2006/0192171) in view of Akashi et al. (herein
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`Akashi) (US Patent No. 7,832,994)
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`Cho substantially discloses all the claimed limitations but is silent regarding whether
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`Cho's motor is driven by an inverter unit.
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`However, in Figure 1, Akashi discloses a similar sealed compressor with an inverter
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`driven motor (104). This inverter is capable of driving the motor at a plurality of driving
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`frequencies (i.e., at multiple speeds, since motor speed is directly proportional to driving
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`frequency), including a driving frequency not greater than a power frequency (see
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`claims 7-12 and column 9, lines 40-67).
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`Hence based on Akashi’s teachings, it would have been obvious to one of ordinary skill
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`in the art, at the time the invention was made, to utilize an inverter to drive Cho’s motor
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`at various different driving frequencies, thereby allowing Cho's motor to be driven at
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`different speeds including a low speed at a driving frequency lower than a power supply
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`frequency and thus advantageously reduce the power consumed by Cho’s compressor
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`(see Akashi's column 9, lines 40-67).
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`Response to Arguments
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`8.
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`Applicant's arguments filed 6/19/2018 have been fully considered but they are
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`not persuasive. With respect to the rejection of claim 1, Applicant argues that Okaichi’s
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`discharge hole (7a) is not intended to be used to flow excess fluid downwards from a
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`recess defining a thrust surface.
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`9.
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`Firstly, the applicant appears to be incorporating features from Okaichi such as
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`injecting oil upwards to a motor space (22) into the structure that is being modified (i.e.,
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`Application/Control Number: 15/168,912
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`Page 9
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`Art Unit: 3746
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`Cho's bearing thrust surface), wherein Cho's motor is located below the bearing thrust
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`surface and so the discharge from the added hole would flow downwards and not
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`upwards. Secondly, the instant claim makes no mention of excess fluid being
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`discharged downwards. The examiner has merely relied on the teachings of Okaichi to
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`add a discharge hole to a bearing thrust surface such that the excess fluid is transferred
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`towards a motor. The combination of Cho and Okaichi would comprise a discharge hole
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`formed in a bearing thrust surface, such that oil would flow through the thrust surface's
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`discharge hole towards the motor (Okaichi even discloses that oil flows towards the
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`motor space 22, see paragraph [0010]). Since Cho's motor is located below the thrust
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`surface, this vertically formed hole would allow oil to flow downwards towards the motor.
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`In other words, the positioning of Okaichi’s thrust surface and motor, and the direction of
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`flow of the oil, has no bearing on the proposed modification since Cho’s structure is not
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`being rearranged and so oil will flow downwards towards Cho’s motor.
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`10.
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`In response to applicant's arguments against the references individually, one
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`cannot show nonobviousness by attacking references individually where the rejections
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`are based on combinations of references. See In re Keller, 642 F.2d 413, 208
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`USPQ 871 (CCPA 1981); In re Merck& Co., 800 F.2d 1091, 231 USPQ 375 (Fed. Cir.
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`1986).
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`11.
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`Due to these reasons, the applicant’s arguments are not persuasive.
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`Conclusion
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`12.
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`All claims are drawn to the same invention claimed in the application prior to the
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`entry of the submission under 37 CFR 1.114 and could have been finally rejected on the
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`
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`Application/Control Number: 15/168,912
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`Page 10
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`Art Unit: 3746
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`grounds and art of record in the next Office action if they had been entered in the
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`application prior to entry under 37 CFR 1.114. Accordingly, THIS ACTION IS MADE
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`FINAL even though it is a first action after the filing of a request for continued
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`examination and the submission under 37 CFR 1.114. See MPEP § 706.07(b).
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`Applicant is reminded of the extension of time policy as set forth in 37 CFR 1.136(a).
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`A shortened statutory period for reply to this final action is set to expire THREE
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`MONTHS from the mailing date of this action.
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`In the event a first reply is filed within
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`TWO MONTHS of the mailing date of this final action and the advisory action is not
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`mailed until after the end of the THREE-MONTH shortened statutory period, then the
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`shortened statutory period will expire on the date the advisory action is mailed, and any
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`extension fee pursuant to 37 CFR 1.136(a) will be calculated from the mailing date of
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`the advisory action. In no event, however, will the statutory period for reply expire later
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`than SIX MONTHS from the mailing date of this final action.
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`13.
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`Any inquiry concerning this communication or earlier communications from the
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`examiner should be directed to DOMINICK L. PLAKKOOTTAM whose telephone
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`number is (571)270-7571. The examiner can normally be reached on M-F 9:00 AM to
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`5:30 PM EST.
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`If attempts to reach the examiner by telephone are unsuccessful, the examiner’s
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`supervisor, Essama Omgba can be reached on (571 )272—4532. The fax phone number
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`for the organization where this application or proceeding is assigned is 571 -273-8300.
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`
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`Application/Control Number: 15/168,912
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`Page 11
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`Art Unit: 3746
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`Information regarding the status of an application may be obtained from the
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`Patent Application Information Retrieval (PAIR) system. Status information for
`
`published applications may be obtained from either Private PAIR or Public PAIR.
`
`Status information for unpublished applications is available through Private PAIR only.
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`For more information about the PAIR system, see http://pair-direct.uspto.gov. Should
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`you have questions on access to the Private PAIR system, contact the Electronic
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`Business Center (EBC) at 866-217-9197 (toll-free). If you would like assistance from a
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`USPTO Customer Service Representative or access to the automated information
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`system, call 800-786-9199 (IN USA OR CANADA) or 571-272-1000.
`
`/DOMINICK L PLAKKOOTTAM/
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`Primary Examiner, Art Unit 3746
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`